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The best way to capture carbon and store it

Ajit Niranjan
July 5, 2023

Carbon capture technology is needed to clean up industries like cement and chemicals — but today it is mainly used to suck more oil out of the ground.

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A coal plant in Germany
The lignite-fired Niederaussem power plant operated by German energy giant RWE near Niederaussem in western Germany.Image: Ina Fassbender/AFP/Getty Images

A key tool to stop climate change is costly and has for decades not worked as well as fossil fuel companies said it would.

Experts say carbon capture and storage — a way to grab a planet-heating gas and lock it underground — is sorely needed to cut pollution in sectors where other clean technologies are farther behind.

There are cases where capturing carbon makes a lot of sense — but we also need to push all the options to avoid CO2 in the first place, said Georg Kobiela, an expert in cleaning up industry at the environmental nonprofit Germanwatch. "Some applications can be just a fig leaf for keeping fossil fuel business models alive."

A pilot carbon capture plant at a waste incinerator in Copenhagen, Denmark
Capturing carbon from waste incinerators could be particularly helpful for cities trying to reach net-zero emissions this decadeImage: Ida Guldbaek Arentsen/Ritzau Scanpix/AFP

What is carbon capture and storage?

Carbon capture and storage (CCS) is a way to catch carbon and trap it beneath the earth. It is different to carbon dioxide removal (CDR) — where carbon is sucked out of the atmosphere — although some of the technologies overlap. The key difference is that CDR brings down the level of carbon dioxide in the atmosphere, cooling the planet, while CCS in fossil fuel plants and factories prevents the gas from getting out in the first place.

In its latest review of scientific research, the Intergovernmental Panel on Climate Change (IPCC) found both options will be needed for emissions that are hard to wipe out. For chemical processes that release carbon dioxide, there are few alternatives to capturing CO2 straight away or sucking it out of the air later. Scientists see a big role for CCS in factories that make cement and fertilizer, as well as in plants that burn rubbish. They are split on whether it makes sense to use it to make steel and hydrogen, which have some greener alternatives.

A direct air capture facility in Iceland
Scientists see a bigger role for carbon capture in heavy industry than in making electricity or cooling the planet by drawing CO2 out of the airImage: Halldor Kolbeins/AFP

Most of their skepticism goes to capturing carbon when making electricity, because there are already cheaper alternatives that work better, like wind turbines and solar panels. In theory, it could play a role in gas plants as a back-up when the sun doesn't shine and wind doesn't blow — particularly in countries that are still building fossil fuel plants today — but it would have to quickly grow cheaper and more effective.

Climate models show a role for some oil and gas outside the rich world, said Margriet Kuijper, a former engineer with oil giant Shell who works as a consultant for environmental groups. Still, she said, "I agree with people that say we can probably get away with mainly renewables."

How well does CCS work?

For decades, engineers have captured carbon from concentrated streams of gas — pushing it into tanks, scrubbing it clean and using it in industry or storing it underground. Some bioethanol plants, where the gas stream is pure, already report capturing more than 95% of the carbon emissions. 

But when it comes to capturing carbon from dirtier gas streams, like those from factories and power plants, CCS projects have repeatedly overpromised and underdelivered.

"You need to use some kind of chemical to grab that CO2 from everything else," said Julia Attwood, head of sustainable materials at clean energy research firm BloombergNEF. "That technology, I would say, has been successfully demonstrated — but it hasn't been fully commercialized at scale."

Sparks flying out of the blast furnace at a steel factory in Duisburg, Germany
Steelmakers are mostly betting on hydrogen to clean up their industry but some experts are skeptical enough will be made cleanlyImage: Wolfgang Rattay/REUTERS

While a handful of test facilities have managed to capture more than 90% of emissions from some dirty gas streams, commercial projects have been plagued with problems. Some have broken down or not been made to run all the time. Others have been designed to capture only a fraction of the total emissions.

Still, experts see the failures of CCS more as an economic problem than a technical one. They say companies have little incentive to capture their pollution. "This is existing engineering — but we have to start spending money, building things and breaking them until they work," said Chris Bataille, a lead author of the latest IPCC report. "It can be done but it's not cheap."

Why is CCS controversial?

Activists have called out energy companies for failing to capture much carbon while at the same time drilling for oil and lobbying against laws to cut fossil fuel production. They have pushed policymakers to put more weight on societal shifts — like cutting energy demand — rather than placing their faith in shaky technologies.

The danger is not just that the technology does not seem to work as advertised, said Genevieve Gunther, founder of End Climate Silence, a campaign group pushing journalists to cover climate change with more urgency. CCS also gives companies fighting to burn fossil fuels access to policymakers and a "social license to operate," she said, referring to public acceptance of their business model. "They're not using carbon capture as a climate solution. They're using it to actually enhance extraction."

A big part of this is what fossil fuel companies call enhanced oil recovery — pumping carbon dioxide underground to push out more oil from drying wells. Historically, most captured carbon has been used for this purpose.

An engineer at a gas plant in Saudi Arabia being used as a pilot project for carbon capture technology
Oil companies have come under fire for boasting about carbon capture projects that capture only a fraction of total emissionsImage: Amr Nabil/AP Photo/picture alliance

Scientists have also questioned how serious the industry is about its commitments. After decades of pushing the technology, there are only 30 working CCS facilities, according to industry data from last year, with 11 being built and 150 in planning. A study in 2020 found more than 100 of the 149 CCS projects planned to be operational by 2020 have been scrapped or placed on indefinite hold.

"There was a lot of bad faith acting," said Bataille. "A very honest, underfunded effort went along with a whole lot of greenwashing on top." 

How can CCS work better?

Experts say momentum to capture carbon is starting to pick up.

In Norway, German industrial giant Heidelberg Materials is building the first facility to capture carbon from cement and store it underground. The company claims a capture rate of close to 100% is possible. Still, it only plans to capture half of the emissions from the site.

This was done to get the facility built as fast as possible and showcase the technology, said Karin Comstedt Webb, head of ESG at Heidelberg Materials. "We designed the project around available waste heat that we have on site, so we wouldn't get the additional dimension of having to add extra energy from the power grid."

"We're planning for almost ten new other projects around the globe and there we have higher capture rate ambitions," she added.

A cement factory in New York, US, that mixes carbon dioxide into concrete
Carbon captured from cement plants could be fed into concrete as an ingredientImage: John Minchillo/AP Photo/picture alliance

Oil and gas companies are also starting to weaken their grip on the CCS industry. According to the International Energy Agency (IEA), a Paris-based organization led by the energy ministers of mostly rich countries, new companies are focusing on specific parts of the problem like transport and storage.

There's now a bigger focus on storing CO2 than using it to extract more oil, said Carl Greenfield, a carbon capture expert at the IEA. "A majority of the projects we're seeing are now looking at dedicated storage."

To make the technology grow cheaper and work better, analysts say governments need to tax carbon, make it easier to approve CCS projects and help set up the infrastructure around it. They are less sure about subsidizing the technology itself.

"What's needed now is an incentive for the people using it," said Attwood, from BloombergNEF. "There needs to be a subsidy for green steel and green cement, because that's really what's going to push the people who can accelerate the development of CCS."

Edited by: Tamsin Walker

Ajit Niranjan Climate reporter@NiranjanAjit